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Strictly lightweight construction with polyurethane body made by Elastogran
 
Company: Elastogran

Author: PU2PU Editor

Published: May 23, 2009

 

Stunningly beautiful, comfortable and agile: with a power-to-weight ratio of 3.72 kg/HP, the new German sports car Artega® GT is setting new standards in the 300 HP league. As if that were not enough, the agile two-seater is the first series-production vehicle in the whole world to have a body completely made out of polyurethane (PU) – consistently relying on lightweight-construction, the airy chassis was developed by the creative hotbed for sports cars Artega located in Delbrück in co-operation with the BASF subsidiary Elastogran.
 
The breathtakingly styled coupé captivates with its unique synthesis of power development, consumption, cruising range and travel ability. Although the Artega GT (price: €75,000), manufactured in an exclusive small series, is not a super sports car, with its vehicle dynamics it can certainly compete with them, and also has excellent long-distance and everyday qualities.

In time for this year’s Geneva Motorshow the EU fuel consumption values for the Artega GT have been revealed: according to Euro 4 it is a mere 8.9 l (super plus ROZ 98) / 100 km, which translates into CO2 emissions of only 211 g/km. In terms of EU consumption according Euro 5 the Artega GT also sets an example in the sports car segment at only 9.1 l (super plus ROZ 98) / 100 km. And this at an acceleration speed of 4.8 seconds from 0 – 100 km/h and a top speed of 270 km/h.

With the exception of the 300 HP V6 and sporty comfortable manual gearbox (both made by VW) everything on the Artega is new. The Elastogran experts were tasked to create the carbon fibre-reinforced PU component in the race-tested material combination of aluminium and high-tensile steel. The PU light-weight frame and body was developed in close co-operation with Elastogran. Today it is manufactured by our expert partners and customers such as Erwin Friedmann Kunststoffwerk GmbH in Offenburg and Automobil- und Kunststofftechnik GmbH in Hörselberg.

The mudgards, rear end, front and side parts of the sports car are made out of Elastolit®, the carbon fibre-reinforced, microcellular PU system made by Elastogran which stands out due to its enormous robustness and very good impact resistance even at extremely low temperatures. The combination of different PU materials with excellent mechanical properties turns the smart two-seater into a real lightweight whilst providing additional advantages in terms of cost and safety. Thanks to the RIM technology established in frame-and-body construction, it is possible to realise thin prefabricated parts that have a distinct inherent rigidity. The low thermal expansion coefficient of the fibre-reinforced Elastogran PU system ensures a high accuracy of fit and an extreme dimensional stability under heat. Due to its high surface quality the lightweight construction material is ideally suited for Class A finishes of visible free-form surfaces.

For the PU body parts of the Artega manufactured by means of the RIM method (Reaction Injection Moulding) the two-component, liquid and highly reactive PU system Elastolit is injected into a closed tool within the space of one second. After 15 to 30 seconds the finished component is demoulded and all this whilst maintaining a consistently high quality. Unlike in conventional injection moulding processes PU RIM materials maintain a low viscosity and therefore possess and excellent flowability during the reaction time. These facts are key to the production of complicated component geometries and sophisticated designs.

Conclusion: the Artega is a “pure“ sports car without being purist. The reference object is the beginning of a new automotive brand creating something completely new without being subjected to the constraints of history. During all the design stages Artega orients itself on tried and testes processes used in large-series productions. Apart from the exceptional development effort this aspiration also becomes clearly visible in the construction of the new 6,000 sqm car plant in Delbrück, North-Rhine Westphalia where industrial processes have been implemented in an exemplary manner in the small-series production. Artega deliberately does not work like a manufactory. They prefer to work Iine-production similar, to large series productions.

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